Alleppey Coir
Natural Fibre
History
The coir industry in Alleppey, Kerala, dates back to the 19th century, with Kerala producing 85% of India's coir. In 1954, the Coir Board was established to promote this industry, and in 2007, Alleppey coir received a GI Tag. The industry has grown steadily due to the demand for eco-friendly products. It remains a crucial livelihood for coastal communities, with women comprising 80% of the workforce.
Raw Materials and Tools
Alleppey coir uses coconut husks, retted in backwaters to yield white or brown fibers. Tools include wooden beaters, combs, spinning wheels, looms, and dyeing vats. Modern units employ defibering machines and mechanical looms. Together, these ensure eco-friendly fiber extraction, yarn spinning, and weaving with artisanal precision.
Process
Coir extraction starts with de-husking, followed by retting, where husks are soaked in water for up to ten months. The fibres are then beaten, cleaned, and dried before being spun into yarn. Traditional hand-spinning has evolved with motorized ratt machines for efficiency. The spun yarns are bundled and woven into mats, rugs, and other products using handlooms or power looms. Residual pith is repurposed for horticulture.
Design and Color
Alleppey coir products retain natural beige and brown shades, with dyed variations in red, green, and blue. Designs often feature simple geometric, floral, or striped patterns woven into mats and rugs. The rustic, handcrafted appeal is preserved, with customization available for contemporary preferences. The eco-friendly nature of coir enhances its appeal, making it a sustainable and stylish choice for home décor and industrial applications.
Product Range
Alleppey coir products include mats, rugs, mattresses, ropes, brushes, and twines. It is widely used in upholstery, packaging, and sacking. Coir geotextiles aid in soil erosion prevention, while marine applications include fenders. Innovative uses include cricket pitch matting and acoustic control. The growing preference for sustainable materials has expanded coir’s presence in modern markets, making it a valuable commodity for both traditional and contemporary applications.